Casting Plant II

Location: Plant II Foundry

 

At our Bovenkerkesch location we have been able to offer our customers the following service elements since October 2007:

 

• Core production using a 10t mixer
• Mould manufacturing of up to 3.000×3.000 mm using a 32t mixer
• Manual moulding shop over an area of 1.800 sqm
• Moulding tracks sized 3,5m x 8 m
• Metal shop comprising 2×4 t medium-frequency induction furnaces and computer-controlled charging and mixing
• Production of cast components from 500 to 8.000 kg
• Weather-protected loading area

 

General information on Plant II

 

• Total surface area: 22.000 sqm
• Developed surface area 5.200 sqm
• Foundry size: 2 bays, each 18m x 108 m
• Metal shop: 21m x 2 m
• Mixing hall: 21 m x 24 m
• Capacity: 8.000 t of good castings/a
• Materials: GJL, GJS, ADI
• Casting weights: 500 to 8.000 kg
• Box size: up to 3.000 x 3.000 mm
• No. of employees: 42

 

In addition we offer the following service modules:

 

• Re-work of castings
Comprising of a drum tumbler blasting machine, a cleaning section, a manual shot-blasting cabin for individual components and a complete grinding shop
• ADI heat treatment
at our subsidiary company, ADI TREATMENTS, UK
• Conventional heat treatment
Since 2009 or by carefully selected sub-contractors
• All conventional commercial forms of priming
both with artificial resin and water lacquer
• All individually tailored special forms of coating
Directly by us or by carefully selected sub-contractors
• Pre-treatment and finish-machining, including:
turning, drilling, grinding, cutting of single parts weighing between 0,5 and 15.000 kg
hardening, gear tooth forming and coating