Production Department

 

Our services, your benefits:

 

  • Manufacture of pattern equipment using both modern CAD technology and drawings and sketches.
  • Advice and assistance in the design and economical production of single or mass production.
  • Repairs for immediate re-use in production
  • Adjustment and re-working of existing pattern equipment to meet the optimum production process requirements.

 

Pattern making Management

Our four pattern stores with around 10,000 patterns, ensure maximum flexibility, both for us and our customers.
Thus, when required, patterns can be provided and used at short notice.

 

 

 

General technical data:

 

Coldbox:

  • Maximum core volume: 2 x 40 litres (200 kg)

 

Furan resin:

  • Maximum core volume: approx 3500 litres (9000 kg)

 

Croning:

  • Maximum core volume: 6,5 litres for solid core moulds (16 kg)
  • Maximum core volume: 10 litres for hollow core moulds (25 kg)

 

 

All production data and analysis are saved using interfaces with our network system. This procedure enables us to meet the long term demends for logical process structures of our customers.

 

General technical data:

 

2 t furnace installation:

  • 2 medium-frequency induction furnaces
  • Power 1250 kW

 

3 t furnace installation:

  • 2 medium-frequency induction furnaces
  • Power 2000 kW

 

4 t furnace installation:

  • 2 medium-frequency induction furnaces
  • Power 2500 kW

 

Total smelting capacity:

  • 9 t / hour
  • 140 t / day

 

 

Our manual moulding shop is particularly distingushed by ist many years of experience in the production of castings to various quality standards for such sectors as the wind power industry, gear manufactures, machine tool manufactures and general mechanical engineering industry.

 

General technical data:

Max. box size:

  • 1100 x 8000 [mm]
  • 4000 x 4000 [mm]

 

Weights:

  • up to 10.000 kg

 

Moulding material:

  • Silica sand coated with furan resin

 

Cast materials:

  • Grey cast iron
  • Spheroidal cast iron
  • Ausferritic cast iron (ADI, C-ADI)
  • Austenitic cast iron (Ni-Resist)

 

Concentric equipment
Castings with an average weight of 180 kg are produced in small and medium sized batches with our concentric moulding equipment.

 

General technical data:

Capacity:

  • 60 moulds / day

 

Max. box size:

  • 1000 x 1700 [mm]

 

Number of pattern plates:

  • 13 plates

 

Moulding material:

  • Silica sand coated with furan resin

 

Cast materials:

  • Grey cast iron
  • Spheroidal cast iron
  • Ausferritic cast iron (ADI, C-ADI)
  • Austenitic cast iron (Ni-Resist)

 

 

 

General technical data:

Capacity:

  • 60 moulds / hour

 

Box size:

  • 650 x 650 x (2 x 230) [mm]

 

Moulding material:

  • Bentonite coated silica sand

 

Cast material:

  • Grey cast iron
  • Spheroidal cast iron
  • Ausferritic cast iron (ADI, C-ADI)
  • Austenitic cast iron (Ni-Resist)

 

 

Fettling Shop

 

Our modern fettling shop allows all sizes and volumes of cast parts to be re-worked according to your individual needs. In addition to a grinding shop, we also have at your disposal, a drum tumbler blasting machine, a shot-blasting shop as well as a hand blast cabinet for individual components.